200W Pulse Laser Cleaning Machine for Prismatic Battery Cell Cleaning

Ⅰ、The principle of laser cleaning

Laser cleaning technology refers to the process of using a high-power density laser beam to irradiate the surface of a workpiece, causing the dirt, rust spots, or coatings on the surface to evaporate or peel off instantly, thereby achieving a clean and purified process. This cleaning equipment is a high-tech product for the new generation of surface treatment, which is easy to install, operate, and achieve automation. Easy to operate, simply turn on the power to perform cleaning without chemical reagents, media, dust, or water. It can remove resin, paint, oil stains, dirt, rust, coatings, coatings, and oxide layers from the surface of objects.

 

Ⅱ、The advantages of laser cleaning

1. Non contact cleaning, without damaging the substrate of the parts.

2. The laser cleaning head is lightweight and can be operated by hand for a long time

2. Accurate cleaning can achieve selective cleaning with precise position and size.

3. No need for any chemical cleaning solution, no consumables, safe and environmentally friendly.

4. Easy to operate, can be powered on, and can be automated for cleaning by hand or in conjunction with a robotic arm.

5. Red light assisted focusing, and the focusing position can be adjusted according to different field mirrors

6. High cleaning efficiency and time-saving. 

7. The laser cleaning system is stable and requires almost no maintenance.

Ⅲ、The advantages of laser cleaning

Cleaning comparison	Chemical cleaning	Mechanical polishing	Dry ice cleaning	Ultrasonic cleaning	Laser cleaning
Cleaning method	Chemical cleaning agent cleaning	Mechanical/sandpaper contact type	Dry ice, non-contact	Cleaning agent, contact type	Laser, non-contact
Appearance of workpiece	Damaged	Damaged	No damage	No damage	No damage
Cleaning efficiency	Low	low	Middle	Middle	High
Cleaning effect	General, uneven	General, uneven	Excellent, uneven	Excellent, with a small scope	Excellent, high cleanliness
Cleaning accuracy	Uncontrollable, poor accuracy	Uncontrollable, poor accuracy	Uncontrollable, poor accuracy	Cleaning range cannot be specified	Accurate and controllable, with high precision
Cleaning consumables	Chemical cleaning agent	Sandpaper/grinding wheel/oilstone	dry ice	Special cleaning solution	Only requires power supply
Safety and environmental protection	Severe chemical pollution	Environmental pollution	Pollution-free	Pollution-free	Pollution-free
Technical Labor	High technical requirements, requiring protection	High strength, requiring protection	Simple, handheld or automated	Simple, but requires manual addition of consumables	Simple, handheld or integrated automation
Cost investment	Low initial investment and extremely high cost of consumables in the later stage	High initial investment and high labor costs for consumables in the later stage	Medium initial investment, high later consumables costs	Low initial investment, moderate later consumables costs	High initial investment, no consumables in the later stage, and extremely low maintenance costs

Ⅳ、Industry applications of laser cleaning

1. Aerospace industry: Laser cleaning of aluminum alloy before and after welding; Laser cleaning of titanium alloy before and after welding; Laser cleaning for repairing aircraft radar layers.

2. Ship manufacturing industry: laser cleaning before and after welding in ship manufacturing; Laser cleaning of the surface before painting; Ship maintenance and cultivation

3. Rail transit industry: stainless steel train manufacturing, laser cleaning; Laser cleaning for aluminum alloy train manufacturing; Maintenance and cultivation of rail transit equipment, laser cleaning

4. Automotive manufacturing industry: Laser cleaning of galvanized sheet before welding; Laser cleaning of aluminum alloy before and after welding

5. Steel manufacturing industry: laser rust removal on steel surfaces; Laser rust removal on the surface of cold-rolled sheet.

Ⅴ、Configuration

Configuration and model	TMAX-HY-L200-P	Remark
Fiber laser system	Pulse laser 200W (nanosecond)	TMAX
LASER	Handheld cleaning hair	TMAX
Laser head scanning system	High speed motor and drive	TMAX
Control card and software	Laser cleaning control card	TMAX
Wireless Controller	Remote wireless controller	TMAX
Control panel	Handheld	TMAX
Transformer	Voltage from 110V to 220V

Ⅵ、Main technical parameters

Ⅶ、Detailed technical requirements: