Temperature Controlled Battery Short Circuit Testing Up To 1000A/2000A

The short circuit tester adopts PID automatic control to simulate the external short circuit of the battery, meeting the standards of UL1642,UN38.3,IEC62133,GB/T18287,GB/T 31241-2014, etc. The red copper contactor is used as the switch element and the thermal relay as the protection device. When the circuit breaker is closed, the circuit of the tested battery is short circuited, and the strong short-circuit current passes through the whole circuit. After data processing, the battery surface temperature, voltage and current signals detected by Hall element are sent to the computer side, and the software continuously records the battery voltage, current and surface temperature changes. The short circuit tester must conform to the resistance of the whole circuit (including circuit breaker, wire and connecting device) of 80 ± 20 m Ω, and each circuit can withstand the short circuit current with a peak value of 1000A/2000A.
Short circuit stop mode can be selected: 1. Short circuit time; 2. Battery surface temperature;

Related standard

GB 31241-2014 safety requirements for lithium ion batteries and batteries for portable electronic products
High temperature external short circuit
After the battery is fully charged according to the specified test method, it is placed in the environment of 55 ℃± 5 ℃. After the battery temperature reaches 55 ℃± 5 ℃, it is placed for another 30min. Then connect the positive and negative terminals of the battery with wires, and ensure that all external resistance is 80 m Ω± 20 m Ω. The surface temperature of the battery was monitored during the test.
Acceptance standard: the battery shall be free from fire and explosion, and the maximum temperature shall not exceed 150 ℃

Features

1.This machine adopts PID control system, which is convenient and intuitionistic, automatic constant temperature and rapid temperature compensation
2.Over temperature protection, over load automatic power-off system
3.New high temperature long shaft motor
4.Circulation system: forced horizontal air supply circulation
5.Heating system: PID + S.S.R
6.Timing function: power off alarm indication when the temperature reaches the set time
7.The test area of the test box is an independent test area, and the size of the test area is W500xd500xh500mm, the box in the test area is made of stainless steel SUS304
8.The front door of the test box adopts the reinforced design, the left side of the door is equipped with the exposed hinge, and the right side is equipped with the strong door lock, which can effectively block the door. The hinge and lock adopt the reinforced equipment special standard parts.
9.The explosion-proof glass window is pasted with explosion-proof film for double protection;
10.4 casters are installed at the bottom for convenient movement and fixation.

SPECIFICATIONS

Impulse voltage	AC 1kv/1.2-50μs(maximum value)1min
DC response time	≤5μs
Voltmeter	Measuring voltage: 0-100V; Display accuracy: F.S ± 0.5% RDG ± 1digit;
Maximum short circuit current	1000A or 2000A selectable
Ammeter	Measuring current: 0-1000A/2000A; Display accuracy: F.S ± 0.5% RDG ± 1digit;
Device internal resistance	80±20mΩ
Remote control distance	No solid barrier 7meter
Mechanical life	300,000 times
temperature range	RT+10℃ ~ +130℃(adjustable)
Temperature fluctuation	0.5℃
Temperature deviation	2℃
Observation Window size	285 x 285mm (10 mm thick)
Air inlet	There are two 50mm diameter air patches on the left side of the box (also used to measure voltage, etc.)
Bottom of cabinet	The bottom is equipped with four universal pulleys, which can move freely and are fixed.
Inner box size	W500 X D500 X H500mm
Outer box size	W940 X D780 X H1620mm
Cabinet material	Cold rolled plate baking varnish
Power Supply	AC 220V10%  50HZ
Power	3.0KW