Solid State Battery Hot Press Forming Machine

Wechat:17720812054

Whatsapp:+86 13174506016

Email:David@batterymaking.com

Item NO.:
TMAX-WS-5V6A32CH
Payment:
L/C,T/T,Western Union, Paypal
Lead Time：
5 days
Certificate:
CE, IOS, ROHS, SGS, UL Certificate

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Product Detail

Solid State Battery Hot Press Forming Machine

Equipment Function and Principle

This equipment is used for cell formation and hot pressing, replacing existing formation fixtures and hot press machines. The main operations include manually loading the material from the preparation tooling into the hot press formation fixture, automatic heating, pressing, and formation, and then manually unloading from the hot fixture after the formation process. This equipment is suitable for specific battery production (user provides drawings), compatible with cells with or without airbag indentations, and consists of two sets of hot press fixtures.

System Features

1. The system adopts an intelligent and user-friendly design with multi-stage pressure adjustment, allowing pressure change over time.

2. One-click pressure setting: input the length and width of the cell, and the program automatically generates pressure and stress.

3. Temperature is controlled by a temperature module, with real-time data feedback via K-type thermocouple to PLC. Temperature rises from ambient to 90°C in less than 45 minutes with an error margin of ±1.5°C.

4. The temperature control module monitors and controls heating. Heating automatically starts when below the set temperature and stops when above. A second-level high-temperature alarm stops the entire fixture's heating and formation process if the temperature exceeds the maximum, prompting system alarms for manual intervention. Multiple monitoring pathways ensure redundancy, with at least two parallel monitors providing independent alarm signals in case of heating issues.

Incoming Material Specifications and Adaptation Range

Specification	Max	Min
Cell Length (excluding tabs, mm)	160	50
Cell Width (excluding airbag, mm)	100	50
Cell Thickness (mm)	12	4
Airbag Width (mm)	200	50
Tab Length (mm)	25	15
Tab Width (mm)	35	3
Tab Center Distance (mm)	50	10

Technical Parameters

Category	Details
Charging Current Range (mA)	10~6000
Current Measurement and Control Accuracy (mA)	±(0.05%RD+0.05%FS)
Current Resolution (mA)	1
Voltage Measurement Range (mV)	0-5000
Voltage Measurement and Control Accuracy (mV)	±(0.05%RD+0.05%FS)
Voltage Resolution (mV)	1
Constant Voltage Charging Range (mV)	2500~4500
Minimum Discharge Voltage (mV)	2000
Time Measurement Range and Accuracy	3000 minutes/step, accuracy ±0.1%
Failure Rate	≤1%, channel utilization rate ≥99%.
Electrical Specifications	Voltage: AC380V±10%, installed power: 12KW (including heating plate and motor power).
Circuit Connection	Terminal connection between fixtures and charging equipment.
Temperature Control Range	Ambient temperature to 90°C.
Design	Specially designed according to battery performance requirements, suitable for battery formation and sorting/testing equipment.
Modular Manufacturing	Strong versatility and easy maintenance. Heating and non-heating parts are installed separately for good heat dissipation and stable system operation.
Cell Placement Direction	Cells upright, airbags facing upwards
Equipment Failure Rate	＜1%
Channel Utilization Rate	> 99%
Number of Fixture Layers	16
Total Fixture Quantity	1
Cells per Layer	2
Total Number of Cells	32
Pressure Source	Motor + Reducer
Pressure Range	200~3000 Kgf
Transmission Mode	Lead Screw
Pressure Control Accuracy	200-1000 kg: ≤±20 kg; 1000-3000 kg: ≤±2% RD
Motor Power	2 KW
Holding Time	1s--300min (adjustable)
Heating Method	Silicone Heating Plate
Heating Time	Initial heating time ≤30 min (from room temperature to 90°C); continuous production without reheating wait time
Temperature Control Method	Temperature monitoring on each layer
Adjustable Temperature Range	Room temperature ~ 90°C
Interlayer Temperature Deviation	±1.5°C
Pressure Control	PLC control, multi-time segment, multi-stage pressure change settings
Heating Plate Thickness	2.0 mm
Fixture	Special fixture
Storage Environment Temperature	5 ~ 45°C
Cabinet Outer Wall Temperature	Not exceeding 40°C
Current and Voltage Testing Method	Four-wire measurement, PCB board pressing mode
Operating Power Supply	AC380V, 3Φ, 50Hz, requires reliable independent grounding
Equipment Weight	Within 1200 kg
Factory Load Capacity	Total weight to load area ratio ≤600 kg/M²