Neware 200V 100A EV Battery Tester Lithium Battery Pack Testing System
Introduction:
*Power battery simulation, C-rate test.
*Life cycle test.
*Power test, capacity test, energy density test.
*Power battery virtual distribution: charge/discharge curve fitting, battery consistency test and evaluation.
*High rate charge/discharge test.
*Power battery, serial energy-storage battery module test: single cell voltage, Single cell temperature monitoring(high-voltage equipment).
Features(some features required a customization):
*High-performance charge/discharge test platform developed for high-power battery modules(or packages).
*Adopting AC/DC、DC/DC Dual-level high frequency module design, combined with low temperature drift, high-performance multi-channel 24-bit analog-to-digital conversion chip(ADC) to achieve higher stabilize accuracy.
*High-level power density system with multi-channel integration and capable for energy recovering.
HMI operation, smart calibration.
*Multiple adaption for BMS, supports the same/different charge and discharge ports, relay/MOSBMS solution, independent CAN and RS485 communication expansion, and DBC configuration.
*Remote control available for host computer through Ethernet, channels parallel, pulse and driving simulation available.
*Man-computer integration interface design, minimized system for easy-understand operating, customized setting available, automatic reminder for termly calibration.
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BTS-6000 Specification
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1、Model
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1. Material code
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BTS-6001n-200V100A-H
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2、Channels information
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1. Channels quantity
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Channels quantity in one unit
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1
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2. Main channel
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Channel feature
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Constant current source and constant voltage source dual closed loop control
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Channel control mode
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Independent control
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Channel parallel connection
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Support max 4 channels parallel mode. Pulse and SIM tests will be disabled in channels parallel mode.
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3、Power grid side parameters
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1.Input power
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AC380V±15% 50/60±5Hz
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2.Power factor
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≥99%(Full load)
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3.THDi
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≤5%(Full load)
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4.Input resistance
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≥1MΩ
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5.Input power
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23.5KW
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6.Input current
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35.8A/single
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7.Overall system efficiency(Max)
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90%
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8.Noise
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≤65dB
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9.Voltage and current sampling
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Four-wire connection(same port for charging and discharging)
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10.Power control module type
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MOSFET
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11.Input power wiring method
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Three-phase-five wire system
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12.Power input protection
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Anti-surge, anti-silos, anti over or under frequency, anti over or under voltage, anti phase absence, etc.
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4、Functions and performances
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1. Voltage
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Output range
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Charge:0V～200V
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Discharge:5V～200V
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Min discharge voltage
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5V
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Accuracy
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±0.02% of FS
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Resolution
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24bit
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2. Current
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Output range
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0.5A～100A
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Accuracy(independent range)
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±0.05% of FS
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CV cut-off current
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100mA
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Resolution
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24bit
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3. Power
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Single channel output power
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20KW
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Whole machine output power
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20KW
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4. Time
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Current response time
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≤3ms
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Current conversion time
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≤6ms
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Min. step time
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0.1s
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5. Charge/Discharge modes
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Charge/Discharge modes
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CCC, CVC, CC-CVC, CPC
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CCD, CVD, CPD, CRD
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Cut-off condition
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Voltage, Current, ΔTime, Capacity, -ΔV
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6. Simulation
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Charge
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Current, Power
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Discharge
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Current, Power
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Switch
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Support continuous switching between charge and discharge
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Cut-off condition
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Time, step line
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Steps file lines
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1,000,000
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7. Pulse Mode
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Charge
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Current ,power
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Discharge
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Current, Power
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Min pulse
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100ms
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Pulse counts
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Up to 32
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Charge and discharge switch
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supported
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Cut-off condition
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Voltage, ΔTime
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8. DCIR
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DCIR by calculation
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9. Safely protection
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Software protection
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Power off data protection
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Offline mode function
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Safety protection conditions can be set, including:voltage lower limit ,voltage upper limit ,current lower limit ,current upper limit ,delay time, etc.
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Hardware protection
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Anti-reverse connection, over-voltage, over-current, over-temperature, etc.
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5、Data management and analysis
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1. Step setting method
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Form editing
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2. Data report
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Recording conditions
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Minimum time interval: 10ms(connected with AUX channel:100ms）
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Minimum voltage interval: 0.4V
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Minimum current interval: 0.2A
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Recording frequency
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100Hz(connected with AUX channel:10Hz)
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3. Database
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MySQL database
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4. Data output
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Excel, Txt
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5. Curve type
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Templates available, customization supported
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6. Bar code scanning
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Support bar-code scanning function
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Management and traceability of historical data
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6、Communication
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1. Host computer communication
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TCP/IP protocol
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2. Communication port
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Ethernet
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3. Communication baud rate of the testers
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1M
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4. Host computer communication baud rate
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10M~100M adaptive
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5. Communication setup
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Set up a LAN(local area network) through switches and routers
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6. Communication expansion(optional)
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Support CAN, RS485 communication and BMS communication, with DBC configuration function
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7、Environmental requirements, dimension and weight
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1. Operation environment temperature
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-10℃~40℃(When the temperature is 25±10℃, the accuracy error caused by temperature change is less than 0.005% of FS per degree)
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2. Storage environment temperature
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-20℃~50℃
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3. Operation environment humidity
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≤70% RH(no moisture condensation)
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4. Storage environment humidity
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≤80% RH(no moisture condensation)
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5. Dimension W*D*H
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600*800*900(mm)
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IPv6 network supported
