Efficient Recycling Production Line For Retired Lithium Waste Battery High Purity Lithium Ion Battery Recycling Machine
Introduction
1.Overview: This production line is a green and efficient recycling production line for waste lithium batteries, with the function of integrating coarse crushing, pyrolysis, cooling, fine crushing, grinding, screening, dust collection, smoke collection, etc., continuous and environmentally friendly integrated equipment, after processing by recycling equipment to get:
1. Nickel-cobalt-manganese mixed powder for positive electrode material
2. Graphite powder for negative electrode material
3. Copper powder
4. Aluminum powder
5. Stainless steel and steel shell
6. Plastic and other organic debris
2. Raw Materials: suitable for all kinds of new energy waste car power animal batteries, two-wheelers batteries, solar energy storagebattery, subway high speed railway emergency battery, laptop cell phone Bluetooth rechargeable 3C electronic product battery, drone battery, balance car battery, communication emergency battery, coal mine energy storage battery and other fields, lithium iron phosphate, lithium ternary, lithium manganate, lithium cobaltate, etc. can be universal.
Raw Material
Products Description
The pretreatment process of waste lithium ion batteries mainly comprises the following steps:afterdischarging the recovered waste batteries, crushing, magnetic separation, air separation,crushing, gravity separation, screening and other processes are carried out by mechanical equipment,so that the powder on the positive and negative pole pieces is effectively separated from thecopper aluminum foil, and the batteries are treated as valuable materials.
The lithium battery recycling production line is used for dismantling andrecycling the Soft pack-age battery, cellphone battery,Shell battery,Cylindrical battery etc. Different types of lithium batteries have different recycling procedures.
*Production line 1 ton / hour footprint: length 56 m * width 10 m * height 6 m
*Production line operation mode: continuous production
*Production line operation direction: left or right (determined by the user's workshop layout)
*Total power of production line: 1 ton/hour 238KW, voltage 380V/50HZ
Final Products
Technological Process
The entire production line of lithium battery recovery equipment is fed by conveyor materials into the crusher of the first process for coarse crushing. The coarse crushed materials are fed by conveyor to the secondary crusher for secondary crushing. The crushed materials from the secondary crusher enter the conveyor and magnetic separation equipment is installed to separate the iron in the materials. After the iron is removed by the material conveyor and magnetic separator, it enters the three crusher for fine crushing, crushing the material to powder. Materials in powder state enter the cyclone separator through the negative pressure system for air filtration, and then fall onto the air flow separator through the fan. The air flow separator separates materials of different densities to obtain metal separation, while all non-metals are brought into the pulse dust collector through the negative pressure system for concentration. The filtered tail gas will continue to be sent by the negative pressure system to the tail gas treatment equipment for air purification, so that it meets the national emission standards before being discharged at high altitude.
Shredder:Shredded lithium batteries into smaller pieces.
Hammer crusher:For the secondary crushing of shredded materials.
Grinder:For the grinding of the crushed materials.
Separation machine:Separate the materials after being ground.
Collector:Collect and release the dust .
Pulse purifier (air cleaner): Clean all the dust produced during the operation of the wholesystem.
Classifying screen:Screen the materials sorted by the separation machine,and screen out oflarger metal materials.
Magnetic machine: Separate nickel from the metals.
Gravity separator:Separate those finer materials got from the screening machine and separatethe metal completely.
High-pressure blower:Keep the whole system in a negative state so as to collect the materialsand purity the air.
Introduction to the configuration of each unit of equipment
Front-end Shredding+calciner equipment
NO.
Equipment name
Power parameter
Quantity
Remarks
1
One-stage shredding conveyor
1.Power 3KW
2.Width 600mm
3.PVC canvas belt
4.Chain link drive
5.Length 10 meters
1Set
TMAX
2
One-stage
twin-shaft shredder
1.Power 30KW
2. Number of blades 30 pieces
3.Blade material hard alloy
SKD11 forging
4.Case thickness 20mm
1Set
3
High-temperature calcining furnace
1.High temperature refractory brick
inner liner diameter 1.25m
2. Heavy oil combustion assisted heating
3.Cylinderdiameter1500mm*length 12m
4. Reducer drive, speed adjustable
5. Power 15KW
1Set
TMAX
4
Shredder Base
support frame
1. Height 3.5 m
2.Length 3800*2800mm
3. 160mm heavy channel steel welded
4. Platform to build fence type
guardrail, climbing ladder
5. The first and last end of the
extraction hole is installed with
manual air regulating valve
6. High temperature glass window
installed at the end
1Set
TMAX
5
Calcining
furnacebody
Platform support
1. Height 1.5 m
2.Length 12.5 m width 1.8 m
3.Welded with heavy duty 180 square
steel
4.Separate support for import and
export
1Set
TMAX
6
Cooling furnace
platform support
frame
1.height 1m
2.length 9m width 1.5 m
3.Made of heavy duty 180 square
steelwelded
4.Separate support for import and
export
1Set
TMAX
7
Low temperature
cooling furnace
1. Cylinder diameter 1200mm * 8m
length
2. 2 inch water outlet valve
3. Water tank volume 6 cubic
meters
4. Reducer drive, speed adjustable
5. Power 5.5KW
1Set
TMAX
8
High temperature
exhaust gas
purification
spray tower
1. Tower diameter 1500mm *4500mm
height
2. Material stainless steel 201
3. Water pump power 1.5KW
4. Three layers of filters
1Set
9
Low temperature
exhaust gas
purification
spray tower
1. Tower diameter 1500mm*4500mm
height
2. Material PP
3. Pump power 1.5KW
4. Three layers of filters
1Set
10
Exhaust gas
activated carbon
adsorption box
1. Carbon steel anti-corrosion material
2. 300 cubes of coconut shell carbon
3. Drawer type structure
1Set
11
Exhaust gas high
pressure blower
1. Power 15KW
2. Air volume 18000 cubic meters
3. Motor direct connection drive
1Set
12
Exhaust
ventilation duct
1. Duct diameter 500mm
2. Carbon steel material
3. Carbon steel material at the front,
galvanized spiral duct at the back
Matching 30m
Luoyang Lituo
13
Control electric
cabinet
1. using Chint electrical appliances
2. Explosion-proof electric cabinet
3. Fault warning sound control
4. Camera monitoring
1Set
Back-end crushing + screening equipment
1
Lithium battery
crusher
1.Heavy duty thickened shell thickness 16mm
2.Model 800 rotating diameter 700mm
3.Power 30KW national standard pure
copper wire motor
4.50 pieces of knife plate
5.frame using 120mm large channel
steel
6.The upper box cover quick
disassembly structure
7.Screen aperture 14mm
1Set
2
Lithium battery
grinding machine
1.Model 750 rotating diameter 820mm
2.Power 37KW national standard pure
copper wire motor
3.Blades are made of wear-resistant
white steel
4.Double-layer circulating water coolingstructure of the body
5.Three rows of knife rollers + 1 row of impellers
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IPv6 network supported
