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Lithium Ion Battery Recycling Production Line

/Efficient Recycling Production Line For Retired Lithium Waste Battery High Purity Lithium Ion Battery Recycling Machine

Efficient Recycling Production Line For Retired Lithium Waste Battery High Purity Lithium Ion Battery Recycling Machine

Wechat:17720812054

Whatsapp:+86 13174506016

Email:David@batterymaking.com


  • Item NO.:

    TMAX-1200
  • Payment:

    L/C,T/T,Western Union, Paypal
  • Product Origin:

    China
  • Shipping Port:

    Xiamen
  • Lead Time:

    5 days
  • Certificate:

    CE ROHS Certificate
  • Product Detail

Efficient Recycling Production Line For Retired Lithium Waste Battery High Purity Lithium Ion Battery Recycling Machine  


Introduction

1.Overview: This production line is a green and efficient recycling production line for waste lithium batteries, with the function of integrating coarse crushing, pyrolysis, cooling, fine crushing, grinding, screening, dust collection, smoke collection, etc., continuous and environmentally friendly integrated equipment, after processing by recycling equipment to get:

1. Nickel-cobalt-manganese mixed powder for positive electrode material

2. Graphite powder for negative electrode material

3. Copper powder

4. Aluminum powder

5. Stainless steel and steel shell

6. Plastic and other organic debris

2. Raw Materials: suitable for all kinds of new energy waste car power animal batteries, two-wheelers batteries, solar energy storage battery, subway high speed railway emergency battery, laptop cell phone Bluetooth rechargeable 3C electronic product battery, drone battery, balance car battery, communication emergency battery, coal mine energy storage battery and other fields, lithium iron phosphate, lithium ternary, lithium manganate, lithium cobaltate, etc. can be universal.


Raw Material

                 


Products Description

The pretreatment process of waste lithium ion batteries mainly comprises the following steps:afterdischarging the recovered waste batteries, crushing, magnetic separation, air separation,crushing, gravity separation, screening and other processes are carried out by mechanical equipment,so that the powder on the positive and negative pole pieces is effectively separated from thecopper aluminum foil, and the batteries are treated as valuable materials.

The lithium battery recycling production line is used for dismantling andrecycling the Soft pack-age battery, cellphone battery,Shell battery,Cylindrical battery etc. Different types of lithium batteries have different recycling procedures.

*Production line 1 ton / hour footprint: length 56 m * width 10 m * height 6 m

*Production line operation mode: continuous production

*Production line operation direction: left or right (determined by the user's workshop layout)

*Total power of production line: 1 ton/hour 238KW, voltage 380V/50HZ


Final Products


Technological Process

The entire production line of lithium battery recovery equipment is fed by conveyor materials into the crusher of the first process for coarse crushing. The coarse crushed materials are fed by conveyor to the secondary crusher for secondary crushing. The crushed materials from the secondary crusher enter the conveyor and magnetic separation equipment is installed to separate the iron in the materials. After the iron is removed by the material conveyor and magnetic separator, it enters the three crusher for fine crushing, crushing the material to powder. Materials in powder state enter the cyclone separator through the negative pressure system for air filtration, and then fall onto the air flow separator through the fan. The air flow separator separates materials of different densities to obtain metal separation, while all non-metals are brought into the pulse dust collector through the negative pressure system for concentration. The filtered tail gas will continue to be sent by the negative pressure system to the tail gas treatment equipment for air purification, so that it meets the national emission standards before being discharged at high altitude.

Shredder: Shredded lithium batteries into smaller pieces.

Hammer crusher: For the secondary crushing of shredded materials.

Grinder: For the grinding of the crushed materials.

Separation machine: Separate the materials after being ground.

Collector: Collect and release the dust .

Pulse purifier (air cleaner): Clean all the dust produced during the operation of the wholesystem.

Classifying screen:Screen the materials sorted by the separation machine,and screen out oflarger metal materials.

Magnetic machine: Separate nickel from the metals.

Gravity separator:Separate those finer materials got from the screening machine and separatethe metal completely.

High-pressure blower: Keep the whole system in a negative state so as to collect the materialsand purity the air. 



Introduction to the configuration of each unit of equipment

Front-end Shredding+calciner equipment

NO.

Equipment name

Power parameter

Quantity

Remarks

 

 

 

 

1

 

 

 

One-stage shredding conveyor

 

1.Power 3KW

2.Width 600mm

3.PVC canvas belt

4.Chain link drive

5.Length 10 meters

 

 

 1Set

 

 

 

TMAX

 

 

 

 

2

 

 

 

One-stage

twin-shaft shredder

 

 

 

1.Power 30KW

2. Number of blades 30 pieces              

3.Blade material hard alloy

SKD11 forging

4.Case thickness 20mm

 

 

 

 

1Set

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

High-temperature calcining furnace

 

 

1.High temperature refractory brick

inner liner diameter 1.25m

2. Heavy oil combustion assisted heating

3.Cylinderdiameter1500mm*length 12m

4. Reducer drive, speed adjustable

5. Power 15KW

 

 

 

 

1Set

 

 

 

 

 

TMAX

 

 

 

 

 

4

 

 

 

Shredder Base

support frame

 

 

 

1. Height 3.5 m

2.Length 3800*2800mm

3. 160mm heavy channel steel welded

4. Platform to build fence type

guardrail, climbing ladder

5. The first and last end of the

extraction hole is installed with

manual air regulating valve

6. High temperature glass window

installed at the end

 

 

 

 

1Set

 

 






TMAX




 

 

5

 

Calcining

furnacebody

Platform support

 

1. Height 1.5 m

2.Length 12.5 m width 1.8 m

3.Welded with heavy duty 180 square

steel

4.Separate support for import and

export

 

 

 

 

1Set

 

 

 

 

 

 

TMAX


 

 

 

6

 

Cooling furnace

platform support

frame

 

1.height 1m

2.length 9m width 1.5 m

3.Made of heavy duty 180 square

steelwelded

4.Separate support for import and

export

 

 

1Set

 

 

 

 

TMAX


 

 

 

 

7

 

 

 

 

Low temperature

cooling furnace

 

 

 

 

1. Cylinder diameter 1200mm * 8m

length

2. 2 inch water outlet valve

3. Water tank volume 6 cubic

meters

4. Reducer drive, speed adjustable

5. Power 5.5KW

 

 

 

 

1Set

 

 






TMAX 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

High temperature

exhaust gas

purification

spray tower

 

 

 

 

1. Tower diameter 1500mm *4500mm

height

2. Material stainless steel 201

3. Water pump power 1.5KW

4. Three layers of filters

 

 

 

 

1Set

 

 

 

 

 

 

9

Low temperature

exhaust gas

purification

spray tower

1. Tower diameter 1500mm*4500mm

height

2. Material PP

3. Pump power 1.5KW

4. Three layers of filters

 

 

 

 

1Set

 

 

 

 

 

 

10

 

Exhaust gas

activated carbon

adsorption box

 

1. Carbon steel anti-corrosion material

2. 300 cubes of coconut shell carbon

3. Drawer type structure

 

 

 

1Set

 

 

 

 

 

11

 

 

Exhaust gas high

pressure blower

 

 

1. Power 15KW

2. Air volume 18000 cubic meters

3. Motor direct connection drive

 

 

 

 

1Set

 

 

 

 

 

 

12

 

 

 

Exhaust

ventilation duct

 

 

1. Duct diameter 500mm

2. Carbon steel material

3. Carbon steel material at the front,

galvanized spiral duct at the back

 

 

 

 

Matching 30m

 

 

 

 

Luoyang Lituo

 

 

 

13

 

 

 

 

Control electric

cabinet

 

 

 

 

1. using Chint electrical appliances

2. Explosion-proof electric cabinet

3. Fault warning sound control

4. Camera monitoring

 

 

 

 

1Set

 

 

 

 

 

Back-end crushing + screening equipment

 

 

 

 

 

1

 

 

 

 

Lithium battery

crusher

 

1.Heavy duty thickened shell thickness 16mm

2.Model 800 rotating diameter 700mm

3.Power 30KW national standard pure

copper wire motor

4.50 pieces of knife plate

5.frame using 120mm large channel

steel

6.The upper box cover quick

disassembly structure

7.Screen aperture 14mm

 

 

 

 

1Set

 

 

 

 

 

 

 

2

 

 

 

 

Lithium battery

grinding machine

 

1.Model 750 rotating diameter 820mm

2.Power 37KW national standard pure

copper wire motor

3.Blades are made of wear-resistant

white steel

4.Double-layer circulating water coolingstructure of the body

5.Three rows of knife rollers + 1 row of impellers

 

 

 

 

1Set

 

 

 

 

 

 

 

 

3

 

 

Crusher Conveyor

1.width 600-800MM length 10m

2.PVC baffle belt 3 baffles per meter

3.motor power 3KW, cycloid gear

reducer, chain drive

4.top and bottom cover fully sealed

structure

 

 

1Set

 

 

 

 

 

 

 

4

 

 

Air flow

conveyor  

 

1.Diameter of pipe 110mm

2.Fan power 5.5KW

3. Electric discharge valve at the

bottom of cone drum 0.75KW

4.conveying height 4m

 

 

1Set

 

 

 

 

 

5

 

 

 

Diaphragm

vibrating sieve

 

 

 

1. Single layer structure

2. Sieve mesh movable screen

3. Upper and lower box fully

sealed

4. Power 1.5KW

 

 

1Set

 

 

 

6

 

Vibrating screen,

Diaphragm

Conveyor

1.Width 600-800MM Length 10m

2.PVC baffle belt 3 baffles per meter

3.motor power 1.1KW, cycloid

reducer, chain drive

4.top and bottom cover fully sealed

structure

 

 

 

2Sets

 

 

 

 

 

7

 

Grinding

conveyor

1.Width 600-800MM Length 4m

2.PVC baffle belt 3 baffles per meter

3.Motor power 1.1KW, cycloid

reducer, chain drive

4.Top and bottom cover fully sealed

structure

 

 

 

1Set

 

 

 

 

 

 

8

 

 

 

Magnetic

separation belt

conveyor

1.Width 600-800MM Length 3m

2.PVC baffle belt 3 baffles per meter

3. Motor power 0.75KW, cycloid

reducer, chain drive

4.Fully sealed structure of top and

bottom cover

 

 

 

1Set

 

 

 

 

 

 

 

9

 

 

Mill discharge

airflow conveyor

 

 

1. Duct diameter 160mm

2.Fan 7.5KW

3.Electric discharge valve at the

bottom of conical drum 2.2KW

4.conveying height 4m

 

 

 

1Set

 

 

 

 

10

 

Cooling water

bucket, water

pump

 

1. Water pump power 0.5KW

2. Water tank 1 cubic meter

 

 

 

1Set

 

 

 

 

11

 

 

Front end 4m

vibrating screen

 

 

1.Single layer structure

2. Sieve mesh movable screen

3. Upper and lower box fully sealed

4. Power 1.5KW

 

 

 

1Set

 

 

 

 

 

13

 

 

 

 

 

Air flow

conveyor * Tail

material into

linear screen

 

 

1.Pipeline diameter 110mm

2.Electric discharge valve at the

bottom of cone drum 0.75KW

3.Fan power 4KW

 

 

1Set

 

 

 

 

 

14

 

 

Air flow conveyor *to specific gravity machine

 

 

1.Pipe diameter 110mm

2.Bucket box receiving material

3. Electric discharge valve at the

bottom of cone bucket 0.75KW

4.conveying height 2.5m

1Set

 

 

 

 

15

 

The large

cyclone separatoris located in

themiddle of the

pulse dust

collector

 

1. Electric discharge valve is

installed at the discharge port

2.Motor power 1.5KW

3. Discharge valve 7 liters

 

 

1Set

 

 

 

 

16

 

Specific gravity

copper and aluminumsorting machine

 

1. Power 6KW

2. Vibration speed variable

frequency adjustable

3. Sorting net 800 X 1350mm

4. Blower and vibration frequency

frequency adjustment

 

 

1Set

 

 

 

 

 

17

 

 

 

Large pulse dust

collector

1.240 bags of polyester

heat-resistant needle-punched felt

areused for dust bags

2.5 pulse control valves

3.Pulse controller digital module

4.8KG air pressure for air

compressor

5.Sealed with upper and lower

Box links

6.Air inlet hole on the side of the

upper box and air extraction hole

on the side

7.fan power 18.5KW

 

 

 

1Set

 

 

 

 

 

 

18

 

 

 

Pulsed dust

collector for copperand aluminum

 

 

1.96 bags of polyester

heat-resistant needle-punched felt are

used for the dust bag.

2.8 pulse control valves

3.Pulse controller digital module

4.Using the upper and lower box

link seal

5.The lower box open air inlet hole

6.Power 5.5KW

 

 

 

 

1Set

 

 

 

 

 

 

 

19

 

 

Vibrating sorting

screen

1.Length 3m width 800mm

2.Double vibration motor power

0 .75KW*2

3.Divided into two outlets, screen

100 mesh

4.Add dust collection hood

5.Outlet distance from the ground

1300mm

 

 

1Set

 

 

 

 

20

 

 

 

Magnetic roller

magnetic separator

 

 

1.Power 1.1kw

2.Chain drive

3. Magnetic block 6000 gauss

4.Automatic iron unloading

mechanism added

 

 

1Set

 

 

 

 

21

 

Horizontal

conveyor magnet

machine below

 

1.Width 600MM Length 4m      

2.Motor power 0.75KW , cycloidal

needle reducer

3.Chain drive

4.magnetic gauss drum magnet 7000

 

 

1Set

 

 

 

 

22

 

 

Rear end hexagonaldrum screen

 

 

1. hexagonal drum structure

2. 24 movable screens

3. Upper and lower box fully

sealed

4. Power 5.5KW

 

 

1Set

 

 

 

 

23

 

 

Dust removal duct

1.Diameter 600/500/400mm\300mm\

200mm

2.Elbow, flange, flange plate, tee,

reducer, etc.

3.Length about 80m

4.Pipeline configuration pulse

automatic cleaning structure

 

 

1Set

 

 

 

Luoyang Lituo

 

 

 

 

24

 

 

 

 

 

Control electric

cabinet

 

 

 

 

1.Automatic flip function

2.Overload protection device

3.voltmeter, ammeter

4.Emergency stop switch

5.Sound and light alarm function

 

 

 

 

3Sets

 

 

 

 

 

 

25

 

 

Copper and

aluminum selectionCircular Vibrating Sieve

 

 

1.Stainless steel screen

2.Diameter 400mm

3.Sieve double layer

 

1Set

 






   

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