60V 100A 4-Channel Prismatic Battery Aging Cabinet

60V 100A 4-Channel Prismatic Battery Aging Cabinet

System features:

l Modular design, single-point control technology, easy expansion, high production and maintenance efficiency

l Battery cycle life test

l Battery charge/discharge characteristic test

l Battery charge retention test

l Battery charge/discharge efficiency test

l Battery overcharge/overdischarge rate capability test

l Support CAN communication for BMS data integration

l Support MES system integration

l Auxiliary channel collection and recording

l Static testing, dynamic testing, idle

l Reverse connection protection, data loss protection

l Support multi-channel parallel connection

l Feedback efficiency 92%

l Charge-discharge power factor 0.99 (rated power)

 

I. Equipment Description

This battery testing system is mainly designed for power batteries/battery packs, which can meet the performance testing requirements of power battery packs and data integration with BMS.

II. Equipment View

Single unit view size (outer size: length * width * height = 600 * 485 * 178mm)

Whole cabinet view size (outer size: length * width * height = 800mm * 600mm * 1700mm)

III. Product Specifications

Equipment model	TMAX-60V100A-04H
Communication method	TCP/IP (Ethernet)
Energy feedback efficiency	The highest efficiency for energy-saving during charging is 85%, and the highest feedback efficiency during discharge is 92%.
Charging voltage	DC 0-60V: Voltage range available for detection and setting during charging, with a maximum voltage of 100V.
Discharge voltage	DC 60-10V: Voltage range available for detection and setting during discharge, with a minimum voltage of 10V.
Charging current	DC 1-100A: Current range available for detection and setting during charging, with a maximum current of 50A.
Discharge current	DC 1-100A: Current range available for detection and setting during discharge, with a maximum current of 50A.
Voltage accuracy	±（0.1%RD + 0.1%FS）
Current accuracy	±（0.1%RD + 0.1%FS）
Voltage resolution	10mV: The smallest unit used by the equipment for detecting or setting voltage.
Voltage stability	≤0.1%
Current resolution	10mA: The smallest unit used by the equipment for detecting or setting current.
Current stability	≤0.1%
Power output range	0.5～Pmax = Vmax * Imax
Input impedance	≧10 MΩ
Input power supply	AC 220V ±10%/50Hz (Power supply for cabinet: 380V three-phase five-wire)
Power accuracy	±（0.1%RD + 0.1%FS）
Current response time	Current hardware response time at 50A: ≤10ms
Time setting range	Any setting within 0-9999 minutes, resolution 1 minute
Time accuracy	≤±0.1%
Recording method	Charging record time, discharging record time, idle record time, global record time
Recording frequency	1S/H
Sampling frequency	Around 100ms
Charging mode	constant current limiting voltage, constant current constant voltage, constant power charging, constant current overcharge test (with protection board battery)
Charging termination condition	Voltage, current, time, capacity, temperature
Discharge mode	Constant current, constant power discharge, constant current overdischarge test (with protection board battery)
Discharge termination condition	Voltage, current, time, capacity, temperature
Protection function	Data abnormality recovery; Battery reverse connection protection function; Software overvoltage, undervoltage, overcurrent, undercurrent, overcapacity protection, voltage and current protection value range can be set, and prompt and record after protection;
Single cycle number of working steps	≤250 steps, with nested loop of 10 layers
Continuous working time	The power of the equipment should meet the requirement that all channels can operate at full load for 365*24 hours continuously
Equipment noise	Less than 60dB
Circuit structure	Modular structure design, easy for replacement and maintenance
Software	1. The software supports continuous connection. 2. Data can be exported as EXCEL, TXT, and chart files, providing various data analysis curves and data lists such as charge-discharge curves, capacity decay rates, cycle life curves, charge-discharge voltage, current, capacity-time, etc. 3. Supports capacity sorting, allowing for battery grading. 4. Features data loss protection, automatic resumption of operation after power failure, overvoltage and overdischarge protection, overcurrent and undercurrent protection, capacity protection, overtemperature protection, abnormal voltage trend protection, abnormal current trend protection, abnormal current fluctuation protection, abnormal voltage fluctuation protection, abnormal charging voltage rise rate protection, abnormal discharge current drop rate protection. 5. Supports various step protections and global voltage, current, and temperature abnormal protection, with alarm for abnormalities, supports overcharge and overdischarge protection tests for battery packs. 6. The hardware has an emergency cutoff switch, automatic shutdown after power failure, and automatic load connection and disconnection functions. 7. Supports database server backend storage or MES integration. 8. Software offline protection. 9. Free software upgrades are provided.
Operating/storage temperature	0℃～40℃/-10℃～50℃
Operating/storage environmental humidity	≤70% RH /≤80% RH(No condensation)
Maintenance	Non-professionals should not open the chassis. Regularly inspect the equipment connectors to prevent poor contact.
Transportation	The packaging is suitable for transportation by car, ship, airplane, train, etc. Rain protection and civilized loading and unloading should be observed during transportation.

 

Ⅳ General Configuration and Standards of the Equipment

1. The equipment's external appearance color is silver-white for the chassis and silver-white for the cabinet.

2. Comes with a Chinese operation manual and software USB drive.

3. The equipment comes with the following accessories:

No.	Name	Qty
1	Factory inspection report	1 set/device
2	Equipment user manual	1 set/device
3	Packing list and product certificate of conformity	1 set/device
4	Ethernet cable or 485 communication cable	1 set/device

 

Ⅴ Service and Support

l Warranty period is 1 year, with free maintenance, upgrades, and training during this period.

l After the warranty period, maintenance will only incur the cost of raw materials, with free software upgrades.