High-Speed Continuous Coating and Die Cutting Machine For Prismatic Cell Production

Feature

1)Dual unwind mechanism, one in use and one in reserve, enabling quick roll change.

2)Three sets of web guiding systems for unwind alignment, in-process alignment, and die alignment, ensuring precise forming of polar plates.

3)High-precision marble mold installation platform, tungsten steel blade coordinate grinding, and hexagonal guide pillars imported from Japan, effectively ensuring mold longevity.

4)Equipped with CCD inspection for polar plate appearance and dimensions, automatically rejecting defective polar plates and outputting qualified products.

5)Dual material box for material collection, allowing uninterrupted operation during material box replacement, and enabling seamless integration with logistics lines for automatic material box exchange.

6)Non-contact dust and iron removal system, eliminating dust on both sides of the polar plates.

7)FFU fans on the top of the equipment provide air supply, while an industrial dust removal system creates negative pressure suction at multiple stations 

Specification

Project	Parameter
Production efficiency	>250PPM (electrode width 100-160mm)
Burr size	Vas12um ; Vbs12um
Deviation correction accuracy	≤±0.1mm
Slice forming accuracy	±0.2mm
Mold Life	1. After each mold repair, it can be used no less than 1.5 million times; 2. The number of times the mold can be repaired ≥ 10 times;
Material box receiving accuracy	±0.5mm
Qualification rate	≥ 99.8% (defects caused solely by the machine)
Crop growth rate	≥ 98% (faults caused solely by the machine)
Overall dimensions	W1750mm x L7000mm x H2350mm
Weight/bearing capacity	About 8000kg; >650Kg/M-2
Power	AC380V three-phase; Voltage fluctuation ± 10%; Power: 30KW; Frequency: 50Hz
Compressed air	0.5-0.7Mpa (5-7kgf/cm2), dosage 200L/min

Project	Parameter
Punching method	Metal mold punching
Material system	Continuous coating of electrode sheet coil material after slitting, with one side outlet lug
Roll diameter	≤ medium 800mm
Inner diameter of drum	3"/6"
Pole winding error	士3mm
Snake shaped bending error of polar plate	±1mm/m
Height difference of polar wave edge	<2mm
Pole width W	60~200mm
Pole length L	80~300mm
Pole ear length H	10~30mm
Pole ear edge distance Q	5-20mm
Pole ear width P	10~50mm
Pole ear belt material X	0~2mm
Round RB	2~5mm
Round corners RA	Inner rounded corner	Outer rounded corner

Production Assembly Plant