300L Battery Slurry Planetary Vacuum Mixer 

 

A、 Equipment principle:

The so-called double planet is a double planet system consisting of a revolving planet box centered on the sun gear and a stirring paddle installed on the planet box to rotate around the planet box and rotate by itself. The double planet mixer is mainly aimed at the kneading, mixing and dispersion between powder and liquid, so that the mixture can make complex movement in the barrel, be strongly dispersed, extruded and stirred, and finally get a uniform slurry, and can remove the bubbles in the slurry by vacuuming.

 

B、 Application fields:

1. Lithium ion battery slurry mixing: production of various slurries with kinematic viscosity of 10-1million CP and preparation of other materials.

2. Mixing and stirring of food powder and liquid

3. Chemical material mixing

4. Pharmaceutical grade powder liquid mixing

5. And any other occasions requiring mixing.

 

C、 Equipment structure:

1. Overall dimension: 3220L*1560W *3420 Hmm

2. Overall weight: about 8.5T

D. Mechanical parameters：

Barrel volume	1. total design volume: 369l 2. effective volume: 300L 3. inner diameter of vessel: 850mm 4. inner depth of vessel: 650mm 5. container material: material contact part 304 6. form of temperature regulating jacket: single layer jacket on barrel wall, used for cooling or heating; Single layer jacket at barrel bottom for cooling or heating 7. temperature regulating jacket interface: g1/2 ", jacket pressure resistance ≤ 0.4MPa 8. temperature regulating jacket circulating system: provided by the customer. It is recommended that the jacket inlet temperature ≤ 8 ℃, and the cooling water flow ＞ 30l/min 9. discharge form: a G2 "three piece discharge ball valve at the bottom of the barrel 10. design ambient temperature: -10 ~ +120 ° C 11. moving mode: caster Mobile
Mixing parts	1. two sets of fried dough twist frame mixing paddles, made of SUS304, are precision machined. 2. transmission mode: secondary transmission and primary chain transmission; Two stage gear drive. 3. mixing paddle material: 304 4. linear speed of mixing paddle: 0.1-1.0m/s 5. number of mixing paddles: 2 6. distance between paddles: 9 ± 2.5mm 7. distance between paddle and barrel wall: 5 ± 2mm 8. distance between paddle and barrel bottom: 5 ± 2mm
Dispersed parts	1. two sets of dispersion shafts, each shaft is equipped with two dispersion discs, made of SUS304 2. dispersion disk style: serrated 3. dispersion plate material: 304 4. number of dispersion disks: 4pcs 5. number of dispersion shafts: 2pcs
Upper barrel part	1. upper barrel material: 304 2. powder feeding port: quick opening interface dn133, one with 80 sight glass 3. liquid feeding port: one ISO standard 1 "quick connector 4. spotlight port: one dn75 tempered glass mirror 5. vacuum port: G 1/2 "one 6. exhaust port: g1/2 "one Spare port: g1/2 "one
Rack components	1. A3 steel framework 2. All stainless steel appearance surface

 

E.Performance parameter：

No.	Project	Data	Unit	Quantity	Note
1	Total power	About 85KW
2	Mixing motor + reducer	30KW	set	1	International trade or the same quality brand
3	Mixing frequency converter	30KW	set	1	Mitsubishi or the same quality brand
4	Distributed motor	37KW	set	1	Dongguan globegroup or the same quality brand
5	Distributed frequency converter	37KW	set	1	Mitsubishi or the same quality brand
6	Planetary case speed (revolution)	0-22rpm	group	1	SUS304
7	Mixing paddle speed (rotation)	0-37rpm	group	2	SUS304
8	High speed dispersion disk speed	0-2218rpm	group	2	SUS304
9	Specification of dispersion disk	Φ200mm	piece	4	SUS304

 

F、Anti stupidity protection：

1. if the mixing drum is not in place, the mixing head cannot be lowered;

2. the mixing head can start working only after the upper and lower can bodies are closed in place;

3. the upper and lower can bodies cannot be opened during mixing;

4. the tank cannot be opened without vacuum discharge;

5. there is a protection switch in the lifting process, and the function of "material return" can be selected slowly;

6. automatic stop protection in case of motor current overload;

7. when the temperature exceeds the set value, the automatic shutdown protection is provided;

8. the mixing machine and electric control box must be grounded.

G、Equipment configuration

S NO.	Standard part name	Specification and model	Brand	Quantity	Place of Origin
1	Hydraulic system	20L oil tank	Limon	1	Guangzhou
2	valve	1.5 inch	Kaizi	1	Shanghai
3	Castor wheel	4 inches		4	Guangzhou
4	Digital vacuum meter	KP series	KITA	1	joint venture
5	Temperature control sensor	Pt100		1	domestic
6	Synchronizing wheel	14M series		4	Dongguan
7	Timing belt	14M series	Samsung or gates		Import
8	V-belt	Type B			Import
9	Mechanical seal	105 series	Bergman	3	Germany
10	Bearing	3, 6 Series	SKF/FAG/NSK	11	Import
11	Skeleton oil seal	Fluororubber	SOG	4	Taiwan
12	Button switch		Schneider / Siemens	1	Import
13	Touch screen	7 inches	Vinylon / maintenance control	1
14	PLC	CP1H	Huamao Aote	1	domestic