11 Channel Automatic Battery Sorting Machine with Data Record Function

Features
1. Compact and reasonable equipment structure, beautiful appearance, small volume. 
2. Simple equipment operation, workers can easily learning. 
3. The equipment is controlled by PLC and PC. The PLC is responsible for battery feeding, battery handling and battery sorting. The PC is responsible for battery testing data collection, voltage internal resistance rating, high work efficiency, saving manpower, good product performance. 
4. Equipment materials are made of high quality thick cold-rolled sheet metal, aluminum frame. 

5. The device is equipped with universal movable casters, the device can easily move when it is displaced. 

Technological Process

The battery resistance and voltage are set by the battery testing software of the upper computer, and the following functions are automatically completed by PLC:

Manual filling of batteries→wave wheel rotating feeding→belt carrying batteries→ejector cylinder jacking batteries→ test cylinder closure (test instrument uploading data, software sorting)→mechanical gripper sorting batteries. 

The equipment is equipped with acoustooptic alarm, which can be sorted to complete automatic shutdown. Full material alarm, fault alarm, etc. Operating parameters can be set according to the actual requirements of customers.

Structure of Sorter

1) The equipment has compact and reasonable structure, beautiful appearance and small space occupation.

2) The equipment is simple to operate, and no professional training is required. The workers can easily master it.

3) The equipment is controlled by PLC + PC. PLC is responsible for battery feeding, transporting and collecting. PC is responsible for data acquisition of battery test instruments, voltage resistance classification, easy operation, high efficiency, labor saving and good product performance.

4) The equipment is made of high-quality thick cold-rolled sheet metal and aluminium profile frame.

5) The equipment is equipped with universal movable casters, which can move easily when shifting.

 

Specifications

Model	TMAX-FN-011
Power supply	AC220V ± 10% 50Hz
Voltage	900W
Sorting parameters	Open Circuit Voltage and AC Internal Resistance
Compressed Air Pressure	0.5 ~ 1.0Mpa
Sorting Speed	≥80PPM
Productivity	5000pcs/h
Dimension	1320x880x1450mm
Adaptation Battery	Cylindrical Battery (18650,32650,18500,26650,14500,21700 etc.)
Receiving Channel	11 channels
Internal Resistance Tester	HIOKI3561 or HK3561
	HIOKI3561: Open circuit voltage accuracy:± 0.01% rdg; Internal impedance accuracy:± 0.1% rdg;   HK3560: Open circuit voltage accuracy: ±0.1% RDG Internal impedance accuracy:±0.5% RDG
Total weight	300kg
Control component	7.5 inch touch screen, 3-axis PLC programmer
Motion device	Closed-loop stepper motor is used for shifting, accurate positioning and synchronous belt conveying the core to prevent the surface of the core from being damaged.
Feeding	Using hopper feeding mode, 500 PCS can be put in one time.
Data storage	Test data can be stored on a U disk
Scan code function	Can be customized
Automatic Online Interface	It can be customized to connect the outlet of the automatic surface cushion machine in the machine hopper to realize the automatic connection of the electric cores and save the labor cost.
Other	Customizable scanner and database data docking
	Optional Distribution Core Dynamic Tester, reflecting the quality and load-carrying performance of the core
	Customizable automatic connection automatic surface mattress machine (electric core poured into automatic surface mattress machine, pasted surface mattress automatically flowed into automatic sorter, sorting, saving manpower)
	Automatic collection of production quantity to show current production efficiency

 

Equipment Configuration List

Tester	HIOKI3561 or HK3561
Computer	Industrial Computer
PLC	FX3U-80MT/ES-A and SC-09
Servo	Panasonic A5 Series
Sensors	Panasonic and Omron, Japan
Guideway	ShangYin, Taiwan
Bearing	Japan NSK
Cylinder	Adec
Indoor temperature	- 30 ℃ ~ 70 ℃
Factory	No pollution and no strong electromagnetic interference